Production Services

The enterprise is equipped with a full range of production, research, and analytical equipment

We are ready to cooperate with you at any stage of the production process and solve even the most complex technological tasks. Highly qualified specialists will provide support at every stage of product release, guaranteeing high quality and precise compliance with your requirements.

Our enterprise provides services for the development of production technologies for new materials and analogs of foreign alloys, as well as the production of pilot and industrial batches of products. Experience and expertise allow us to effectively adapt and implement advanced technological solutions, as well as create innovative products not yet presented on the domestic market.

Services

Melting and Production of Forgings

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Melting of alloys using pure charge materials such as iron, cobalt, nickel, chromium, molybdenum, and others.

Melting in open induction furnaces with a capacity of 1 ton and vacuum induction furnaces with a capacity of 0.5 tons.

Improving the quality and accuracy of the chemical composition of steels and alloys through electroslag remelting.

Advantages of Melting Steels and Precision Alloys in Vacuum

Additional Information

Production of forgings is carried out using a steam hammer, which allows creating forgings with the desired geometric shape according to customer requirements.

Improving Alloy Quality

Due to the vacuum environment, the formation of gas bubbles and other defects in the alloy structure is excluded, which leads to improved mechanical properties, homogeneity, and stability.

Improving Alloy Quality

Due to the vacuum environment, the formation of gas bubbles and other defects in the alloy structure is excluded, which leads to improved mechanical properties, homogeneity, and stability.

Increased Accuracy of Composition and Product Purity

Melting in a vacuum allows for more precise control of the alloy composition, as it excludes interaction with the surrounding atmosphere and the risk of material contamination.

Services

Production of Billets from Steels and Precision Alloys

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We perform hot rolling of metal to modify the shape or size of a metal billet. The work is carried out on a hot rolling strip mill, which involves preheating the billet in a furnace.

Possible to obtain hot-rolled strip with a thickness

from 2.5 to 4 mm

Standard thickness of the obtained hot-rolled strip

from 75 to 350 kg

Permissible weight of billets

up to 16 mm

from 2.5 to 4 mm

from 75 to 350 kg

up to 16 mm

Services

Production of Cold-Rolled Flat Products from Steels and Precision Alloys

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We manufacture cold-rolled strip with thickness and width according to customer requirements.

Standard Sizes

Width

from 5 µm to 4 mm

Thickness

from 3 mm to 250 mm

from 5 µm to 4 mm

from 3 mm to 250 mm

We perform edge processing of the strip according to customer requirements.

We manufacture cards by cutting the strip into strips according to the order.

Services

Heat Treatment of Strip

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Annealing, normalizing, quenching, tempering, aging both according to customer-specified modes and independently developed ones.

Heat treatment in vertical and horizontal continuous furnaces.

Heat treatment in a protective atmosphere to preserve material purity and enhance their quality.

Advantages of Heat Treatment in a Protective Atmosphere

Protection of Alloy from Contamination

The protective atmosphere prevents contact of the processed material with harmful substances or contaminants present in the environment. This helps maintain the purity of the material during processing.

Uniform Heat Distribution

The protective atmosphere has improved thermal conductivity and heat transfer properties compared to air, which helps distribute heat more evenly throughout the mass of the material being processed. This ensures more precise and uniform thermal exposure and improves the quality of processing.

Preventing Oxidation

The presence of a protective atmosphere excludes the interaction of the processed material with oxygen in the air, thereby preventing oxidation and the formation of undesirable oxide films on the surface of the steel or alloy. This improves the preservation and quality of the processed material.

Services

Product Quality Control

Five laboratories operate at PZPS for product quality control:

X-ray Spectral Laboratory

Analysis of the chemical composition of steels and alloys. The analysis is carried out using X-ray fluorescence and atomic emission methods.

Mechanical Laboratory

Determination of the main mechanical characteristics of materials: strength, hardness, and elasticity.

Metallographic Laboratory

Control of macro- and microstructure of materials using optical reflected light microscopes.

Physical Laboratory

Establishment of the main physical characteristics of materials: coercive force, magnetic induction, magnetic permeability, specific losses, electrical resistance, and coefficient of linear thermal expansion.

Laboratory of Linear-Angular Measurements

Control of surface quality and flatness of the strip by measuring roughness and sickle shape.